01

Our Capabilities

What we can build, at what volume, and under whose brand.

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OEM & ODM Bean Bag Manufacturing

Written for B2B buyers. Answers the real question behind the question: "My design, my fabric, my label - can you make it? Will it come out the way I need it? And will you make it for someone else?"

As an OEM bean bag manufacturer and ODM bean bag chair supplier, we build to your specification - from private label kids bean bag programmes to custom adult bean bag sofa lines.

What Can Be Customized

From product construction to retail presentation, every dimension below can be tailored to your specification:

Fabric

Colour, weight, texture, hand feel and performance finishes (water-repellent, flame-retardant, anti-bacterial, UV-resistant - confirmed on request)

Filling

Polystyrene bead or shredded foam, and fill weight per unit set to your standard

Size & Proportions

From your drawing, your sample, or our existing pattern. Ranges from kids sizes to full custom adult bean bag sofa dimensions

Branding

Woven labels, printed logo, care labels, hang tags, retail packaging. Full private label kids bean bag support - your brand, your artwork, your packaging

Trim & Hardware

Handles, zippers, piping, straps, buckles and fittings

Packaging

Retail-ready carton, barcode, polybag or compressed pack

What this means for you: See at a glance exactly what we can change - no back-and-forth.

Three Ways to Start - Pick Yours

Every buyer is at a different stage. We offer three routes:

Route 1

Replicate Your Sample

Best for: You already sell a proven product and want a second qualified source

Process: Send us the sample → we evaluate construction, materials, dimensions and filling → quote → production replication

What you get: Lower single-supplier risk, same quality from a second source, fast

Route 2

Adapt Our Existing Design

Best for: You want a differentiated product without developing from zero

What you can change: Fabric, colour, size, filling, branding

What you get: The fastest route to a differentiated product - as an ODM bean bag chair partner, typically 7 working days to sample

Route 3

Custom from Drawing

Best for: You have a full design concept or tech pack

What to send: A sketch, a photo of a concept, or a complete tech pack

Process: Sample first → confirm specification → then bulk

What you get: Validate before committing to bulk - lower tooling and production risk

What this means for you: Whether you have a sample, an idea, or a drawing - there is a route for you.

Colour Matching & Fabric Testing

Colour Matching

  • We hold a physical colour swatch range and can match to your Pantone reference
  • Colour fastness is tested on the production fabric before bulk production, with results supplied alongside your order

Fabric Performance Testing

  • Wear and abrasion resistance
  • Colour fastness to washing
  • Colour fastness to rubbing

What this means for you: Colour and performance are backed by data - not guesswork.

Private Label Protection

  • A design developed for you is not offered to other buyers
  • We confirm this in writing on request - it goes into the order confirmation
  • Full terms in the Private Label Protection & Exclusive Distribution section below

What this means for you: Your design will not be sold to your competitors.

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Manufacturing Capabilities

Written for B2B buyers. Answers the question behind the question: "Are you a real factory? Can you actually produce at my volume, at consistent quality, order after order?"

As a kids bean bag chair manufacturer and adult bean bag sofa factory, we build every unit for real-world wholesale use - not just a photogenic sample. And as a vertically integrated bean bag filling supplier, we control density, loft and construction from the inside out.

Production Capacity at a Glance

Item Detail
Factory Area 2,500 m²
Production Lines 3
Monthly Capacity 5,000 sets
Workforce 30 staff
Technical Team 4 engineers
Core Equipment Crush machine / Vacuum compress packing machine

What this means for you: Capacity is stated in numbers, not adjectives - you can plan your order volume against it.

Built for Wholesale, Not for Photography

Every kids bean bag chair and adult bean bag sofa we produce is engineered for real-world wholesale use, not just a photogenic sample. That means:

  • Fabric range: canvas, velvet, cotton-linen, and outdoor-rated performance textiles - or any fabric you specify
  • Filling control: controlled fill weight of EPS bead and shredded foam, so every unit in a batch has the same fill feel
  • Construction standards: reinforced seams, concealed zippers, and load-tested base panels - standard across our adult bean bag chair, sofa, and lounger lines
  • Kids range: rounded, safety-first construction suited for children's furniture channels

What this means for you: The sample you approve is the product you receive - at scale, across the whole order.

Core Equipment & Automation

Crush Machine

  • Processes shredded foam to a controlled, consistent texture
  • Ensures uniform fill behaviour batch to batch for foam-filled units

Vacuum Compress Packing Machine

  • Compresses finished units for volume-efficient shipping
  • Reduces container space and freight cost per unit
  • Supports retail-ready compressed pack formats

What this means for you: Automation where it matters - fill consistency for foam products, and freight efficiency for every shipment.

Wholesale Bean Bag Construction

Our construction standards are built around wholesale bean bag construction requirements - the points that decide whether a container arrives sellable or becomes a returns problem:

  • Reinforced stress seams at high-load points
  • Concealed zippers for retail finish and child safety
  • Load-tested base panels across adult bean bag chair, sofa and lounger lines
  • Safety-first rounded construction across the kids bean bag sofa range
  • Controlled fill weight of bead and shredded foam, so every unit in a shipment sits, holds and recovers the same way

What this means for you: Fewer quality claims, fewer returns, a product that holds up in your market.

Export Markets & Reference Clients

We currently supply buyers across the following markets:

Market Client
Australia Flower World
South Korea Market B
South Africa Mr Price
France Domia
USA LoveSac
UAE Home Centre
Japan A. Depeche

What this means for you: We already meet the compliance, packaging and quality expectations of developed retail markets - including the US, EU, AU and Japan.

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Private Label & Custom Branding Solutions

Build a bean bag line that is exclusively yours. Our private label program covers custom fabric colourways and prints, branded woven or printed labels, care labels and hang tags, custom retail packaging and unboxing design, and retail-ready barcoding - across our full kids bean bag chair, kids bean bag sofa, adult bean bag chair, adult bean bag sofa, and adult bean bag lounger range.

We support both full OEM development and faster ODM customisation for brands entering the category for the first time. As a private label bean bag chair partner and custom branded bean bag manufacturer, we work with first-time importers testing the category as well as established furniture brands scaling a white label kids bean bag collection.

Exclusive Distribution Rights

  • Regional and channel exclusivity available, subject to agreed annual volume
  • Terms confirmed in writing and written into the supply agreement
  • Market and price protection policy to prevent channel conflict

Brand Authorisation & Market Protection

  • Your design and branding are not offered to other buyers
  • Written confirmation of private label protection on request
  • Full detail in the Private Label Protection section

What this means for you: Your brand, your packaging, your market - with exclusivity you can build a business on.

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02

Trust & Reliability

Quality gates, certifications and audit access you can verify.

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Quality Control & International Compliance Testing

As a manufacturer supplying international retail, hospitality and institutional buyers, we run incoming material inspection (IQC) as the quality gate on every bean bag chair order - checking what goes into production before a single unit is cut or filled.

Incoming Material Inspection (IQC)

  • Fabric weight, colour and hand-feel checked against approved swatch
  • Zipper, trim and hardware checked for strength and finish
  • Filling material checked for density and cleanliness before use

Client-Led Inspection at Every Stage

  • Client-appointed QC is welcome at any production stage
  • SGS, BV, TÜV and other nominated inspection agencies supported

Compliance Testing

Standard testing we already hold:

UNE EN 12520:2016

European standard for the strength, durability and safety of domestic seating

TB 117

California flammability standard for upholstered furniture

Additional testing is available to your specification. If your market or retail channel requires CPSIA, ASTM, EN71, REACH or any other standard, tell us at enquiry stage and we will arrange the test through a nominated third-party laboratory and supply the report with your shipment.

What this means for you: Two relevant standards are already covered, and any other standard you need can be arranged and documented - testing that supports your market entry, your customs clearance, or your retail compliance team.

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Certifications & Factory Compliance

Product Certifications

  • UNE EN 12520:2016 - European standard for the strength, durability and safety of domestic seating
  • TB 117 - California flammability standard for upholstered furniture
  • Test reports supplied with the order or on request

Factory System Certifications

  • BSCI audited

Certificate Validity & Renewal

  • Certificate copies and validity dates provided on request
  • We notify long-term partners of renewal and scope changes

What this means for you: Your market compliance checks can be completed faster.

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Factory Audits & Client Inspection Support

We welcome client audits and third-party factory inspections. Our team is set up to make the process straightforward:

Client Factory Audit

  • Advance notice of 15 working days requested so we can prepare documentation
  • Production floor, warehouse, QC station and sample room open for inspection
  • Technical team available on site to answer construction and process questions

Third-Party Inspection

  • SGS, BV, TÜV and other nominated agencies welcomed
  • Inspection arranged at any production stage
  • Corrective action plan issued for any finding, with follow-up verification

Audit Report & Rectification

  • Findings logged and tracked to closure
  • Written rectification report shared with the client
  • Follow-up inspection arranged where required

What this means for you: You can verify us before you commit - and we make that easy, not difficult.

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03

Development & Execution Capability

How an order moves from drawing to delivery, and where you step in.

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Sampling & Product Development Process

Sampling Workflow

1Requirement discussion2Solution confirmation3Quotation4Sampling5Client approval6Bulk order

Development Sample vs. Pre-Production Sample

Development sample

Built from your drawing, tech pack or reference product to confirm the concept and construction

Pre-production sample

Built from the approved specification sheet using production fabric and filling - this is the sample that locks the bulk standard

Sampling Lead Time & Cost

  • Sampling lead time: 7–10 days
  • Sampling fee: refundable against the bulk order
  • Mould / tooling cost: USD 40, borne by the buyer

Specification Sheet

Every custom order includes a written specification sheet covering fabric, fill weight, dimensions and branding details, signed off by both parties before bulk production begins.

What this means for you: You approve a documented standard, not a verbal promise - bulk production is measured against it.

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Packaging, Labelling & Retail-Ready Presentation

Packaging Options

  • Neutral packaging for distributors and wholesalers
  • Custom retail packaging for brand owners
  • Polybag, retail carton, or vacuum-compressed pack

Labels & Markings

  • Woven labels, printed logo, care labels and hang tags
  • Barcode and retail-ready labelling
  • Certification marks applied as required

Packaging Sampling & Approval

  • Packaging sample produced and approved before bulk run
  • Artwork and dieline confirmed in writing
  • Packaging specification included in the order confirmation

What this means for you: Product arrives shelf-ready, not warehouse-ready.

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Order Workflow: From PO to Delivery

Order Workflow

1Contract signed2Deposit received3Production scheduled4Production5Quality inspection6Container loading7Balance payment8Shipment

Milestones & Lead Time Management

  • Order confirmation issued with production schedule
  • Lead time: 40–60 days
  • Progress updates at key milestones on request

Client Touchpoints

  • Pre-production sample approval
  • Client or third-party inspection during production
  • Pre-shipment inspection before container loading

What this means for you: You know where your order is at every stage, and where you can step in.

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Commercial Terms

Pricing, MOQ, payment and freight - stated up front.

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Wholesale Pricing, MOQ & Bulk Ordering

Tiered Pricing

50 pcs200 pcs800 pcs3,000 pcs

Price breaks at 50 / 200 / 800 / 3,000 pcs. Annual framework pricing available for long-term partners.

MOQ

  • MOQ from 50 pcs
  • MOQ scales with customisation level - stock fabric and packaging versus fully custom tooling and branding

Quotation Validity

  • Quotations valid for 90 days
  • Currency and exchange-rate terms confirmed at quotation stage

What this means for you: You can start small and scale - the price tiers reward volume growth.

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Order Terms & Payment Conditions

Payment Methods

T/T, L/C, PayPal and other agreed methods

Payment Schedule

30%Deposit in advance
70%Against B/L copy

Lead Time

40–60 days from deposit and pre-production sample approval

Delay Handling

  • Written notification of any schedule risk
  • Revised delivery plan agreed with the client

Force Majeure

Standard force majeure clause included in the supply contract

What this means for you: Payment and delivery terms are stated up front, not negotiated late.

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Filling Specification, Packing & Freight

Filling Specification

  • EPP bead or shredded foam, fill weight set per unit
  • Fill weight verified against the approved specification sheet
  • Compressed packing available to reduce volume

Packing Method

  • Units vacuum-compressed where specified
  • Carton quantity and pallet configuration confirmed per order

Freight Calculation

  • Charged on gross weight or volumetric weight, whichever is greater

Freight Terms

  • EXW, FOB, CIF and DDP all available
  • Client-nominated forwarders welcome

What this means for you: No surprise on the freight invoice - the basis is agreed before booking.

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Delivery & Logistics

Packing, loading and export documentation.

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Packing & Container Loading Process

Packing Flow

1Inner packaging2Outer carton3Pallet4Container loading

Shipping Marks & Documents

  • Shipping marks to client specification
  • Labels, packing list and full document set prepared

Loading Optimisation & Damage Prevention

  • Container loading plan prepared to maximise cube utilisation
  • Compressed packing used where it reduces freight cost
  • Loading photos and container seal number recorded and shared

What this means for you: You see the container loaded, sealed and documented - before it sails.

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Global Shipping & Export Logistics

Shipping Modes

Sea freight, air freight, express courier and rail - all available

FCL & LCL

Full container load and less-than-container load both supported

Loading Records & Tracking

  • Loading photos and container seal number shared after loading
  • Shipment tracking information provided

Customs Clearance Support

  • Full export documentation prepared
  • Commercial invoice, packing list and certificate of origin as required
  • Support for your customs broker on request

What this means for you: Your shipment is traceable from our loading dock to your port.

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Long-Term Partnership & Aftercare

What happens after the container ships.

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After-Sales Support & Long-Term Manufacturer Partnership

Our relationship with B2B partners does not end when a container ships.

Warranty & Quality Claims

  • Warranty period: 6 months
  • Quality claims reviewed and resolved with replacement or refund
  • Replacement components such as extra filling or zippers available

Response Time

Response within 72 hours

Long-Term Partner Support

  • Annual framework agreement available
  • Dedicated account manager for long-term partners
  • Priority notification of new products

What this means for you: Every unit carries your brand, not ours - so we treat after-sales as your reputation, not our paperwork.

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Replenishment & Reorder Support

Replenishment Workflow

1Reorder request2Stock and material check3Production slot confirmed4Production5Shipment

Small-Batch Replenishment

  • Small-batch reorders supported above MOQ
  • Replenishment lead time confirmed at order stage

Replenishment Lead Time

Confirmed per order based on material availability

What this means for you: You can top up a best-seller without committing to a full container.

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Long-Term Partnership Programme

Annual Framework Agreement

  • Annual volume commitment with agreed pricing
  • Production capacity reserved for framework partners

Dedicated Account Manager

  • Single point of contact for orders, samples and after-sales
  • Regular production and market updates

New Product Priority

New models and fabric options offered to partners first

Joint Marketing Support

  • Product photography and specification assets supplied on request
  • Co-branded marketing material available

What this means for you: As your range grows, your supplier relationship grows with it.

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